suitcasejefferson
Member
Is it normal to have vacuum at the PCV valve? I do, and according to a couple of YouTube videos, I shouldn't have. I'm looking for the source of a P0171 code. I have determined it is not the purge valve.
Ya, that is the pressure regulator disk in the valve/cam cover.I'm talking about the round thing under the cover, above the oil fill cap. It has a small vent in it which faces the front of the car, and there is vacuum at that vent. I have a CEL code P0171 lean condition. I know there is another "PCV" valve that connects to the turbo inlet, I found that while replacing the water pump. But it seems to be ok. I have already replaced the purge valve. It had been making a very noticeable ticking noise for several thousand miles, then the engine started running rough at idle, and the CEL came on. I replaced the purge valve, the ticking stopped, and the engine now runs much better. But the light is still on, and I have not been able to find a vacuum leak around the purge valve connections. That's when I started looking for something else, and found the vacuum leak under the cover.
If there is not supposed to be a vacuum leak there, then I guess I need to replace the cover, clear the code, and see if the CEL light comes back on. If it doesn't, I need to replace/repair the check valve. Any information on this would be most appreciated.
Ya, that is the pressure regulator disk in the valve/cam cover.
Is it whistling/pulling in air? Put your finger over the hole does it stop, if so it's busted and you need a new cover.
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Read the Cruzetalk posts guys. It will save a lot of typing and re-explaining the issue a bajillion times over.
Sonic Service manual: Chevrolet Sonic owners & service manuals, user guides
It's free but the search function doesn't work so finding stuff can be a pain.
I replaced the valve cover with one from my local Chevy dealer ($93 inc tax) and installed it. I cleared the codes, and the CEL has not come back on so far. It's been about 3 days and 500 miles with over 20 engine starts.
Sorry about all the questions, but I have never had a car quite like this. Many Sonic owners probably don't know the same engine was available in the Cruze. Since there is no service manual for the Sonic, I subscribed to an online version of the Haynes Cruze manual. However, it is pretty much worthless when it comes to issues like this.
I replaced the valve cover with one from my local Chevy dealer ($93 inc tax) and installed it. I cleared the codes, and the CEL has not come back on so far. It's been about 3 days and 500 miles with over 20 engine starts.
I appreciate all the information. I have a much better idea what I'm dealing with now. But I'm not very happy with the way this car was designed and built. Apparently GM didn't do much testing with this engine before putting it on the market.
That orange rubber check valve is a vital piece of the engines ability to switch between boost and vacuum. It can cause a lot more problems long term if not fixed.
Honestly, you can get just the intake manifold with the orange rubber check valve (part 25200449), the valve cover, and the corrugated hose with the check valve at the turbo (essentially replacing your entire problematic PCV system) for less than $250-$260 brand new via amazon. That's cheap peace of mind, and hella cheaper than a failed turbo or constantly replacing your valve covers, which WILL continue to fail if that rubber piece is gone.
I have a thread that discusses my issues with the system which also links to everything to explain the PCV system (http://www.sonicownersforum.com/forum/1-4l-turbo-sonic-engine-discussion/23255-rough-idle-gear-while-stopped.html) because it's the one thing on this car that can stealthily cause many peoples issues (think lower mpg, inability to hold boost, failing valve covers, oil in charge pipes, rough idle).
Basically even with the orange rubber check valve there, once oil residue gets in there it's going to suffer in efficiency. This can happen at 1,000 miles, or 100,000 miles like in my case. It all depends on how you drive the car, and if it's tuned or not. It's a poorly designed system that needs to be maintained, but isn't mentioned to be maintained anywhere by GM.